Instant Ramen Noodle Production Line

Instant Ramen Production Line:
Heshan's Instant Ramen Noodle Making Solutions

Heshan^® instant ramen production line is compatible with Japanese, Korean, Indian and Idonesian instant noodle manufacturing plants. When you are planning to build your ramen noodle plant, you should first decide the instant ramen production capacity, available workshop space, type of instant ramen you want to produce and automation levels so that we can work out a ramen production line solution that suits your needs.Heshan instant ramen production line is compatible to Japanese and Korean instant noodle making facilities. When you are planning to have your ramen noodle plant built, you shall firstly decide the instant ramen product output capacity, available workshop space, the type of instant ramen you want to produce and levels of automation so that we can work out a ramen production line solution to accommodate your needs.

FCN Serial Fried Instant Ramen Production Line

The FCN instant ramen noodle production line is composed of 14 components of unit operations and 3 sets of electric control panels. Firstly wheat flour, a right amount of water and some other additives are mixed in the dough kneading machine, where the materials are turned into a kind of elastic, plastic, and ductile dough by continuous stirring; and then the dough is pressed by multiple pairs of rollers, the dough becomes a consistent dough sheet. The sheet in turn is cut into noodles by a pair of noodle cutter rollers.

The cut noodles are dropped the mesh conveyor belt; and because line speed of the mesh belt of the conveyor is slower then the linear speed of the dough sheet, the densely waved noodle belts are formed, before they were transferred into the tunnel-steamer of 95℃—105℃. For about 78 seconds’ steaming, the starch in the noodles are gelatinized and the protein denatured. That is, the raw noodles are turned into precooked noodles. After cooked, noodles are quickly cooled down by the fan installed upper the exit of the steamer, so that the surface’s hot steam vaporizes, and the noodles become less sticky. The following procedures are that the cutting and folding machine will slice the noodle belts into event pieces and fold them into double layer noodle blocks. The noodle blocks are divided and placed in noodle trays and are conveyed into the automatic-fryer, where the wet noodle blocks are fried and dehydrated for 65~90 seconds. At last, the noodles are conveyed into the cooling chamber to be cooled for about 2 minutes. We therefore get the end products of fragrant fried instant noodles.

• Instant Ramen Noodle Production Line Unit One: Saline Alkali Solution Mixing Device
  Salt-liquid is used for dissolving additives of salt and soda. The mixer quickens the dissolving of the additives and maintains the liquid’s consistent concentration.
• Instant Ramen Noodle Production Line Unit Two: Quantitative Sprinkling Device
  Quantitative sprinkling device is used for automatic ration control by liquid level quantification of saline alkali solution. The electromagnetic valves control the sprinkling of saline solution into the double-shaft dough mixer kneading machine.
• Instant Ramen Noodle Production Line Unit Three: Double-shaft Mixer
  The materials are mixed by the stirrer fixed on the mixing axle. The mixed contents include flour, water and additives. While the protein in wheat flour sops up water and expand into a three-dimensional gluten lattice structure with certain flexibility, ductility, glutinosity and plasticity.
• Instant Ramen Noodle Production Line Unit Four: Ripening Feeder
  "Ripening” means dough sitting. Mixing under low speed releases the stress in the dough produced by the strikes of the mixing stirrer, the squeezing effect within dough mass, so as to make the dough has a steady and stable inner structure.
• Instant Ramen Noodle Production Line Unit Five: Compound Roller
  To press the loose dough into a condensed dough sheet, as necessary preparations made for the following process of the Continuous Rolling.
• Instant Ramen Noodle Production Line Unit Six: Continuous Roller And Noodle Cutter Rollers
  The continuous rollers is to press the dough sheet thinner and to enhance its tenacity and toughness. The finished dough sheet is continuously fed into the noodle cutter rollers and is cut into noodle strips.
• Instant Ramen Noodle Production Line Unit Seven: Tunnel Noodle Steamer
  The instant noodle steaming machine is a long rectangular steamer. Corrugated noodle belts are transfer into and out of the steamer by the conveyor mesh. The steam nozzle from the lower portion of the instant noodle steaming machine release steam of 0.15 ~ 0.2Mpa to cook noodles.
• Instant Ramen Noodle Production Line Unit Eight: Cut Off And Sorting Machine
  The cutting and sorting machine is an important integrated device in the instant noodle production line. It cuts the cooked noodle belts coming out of the instant noodle steaming machine to a certain length, folds it in half to form noodle blocks, and then transfers the four rows of noodle belts into eight rows.
• Instant Ramen Noodle Production Line Unit Nine: Fryer
  This machine is used to deep-fry the cut-shaped noodle blocks at high temperature to quickly dehydrate and dry them to form crispy and fragrant instant noodles.
• Instant Ramen Noodle Production Line Unit Ten: Aligning Machine
  The noodle blocks unloaded from the fryer are neatly arranged in rows at a certain distance, and then transported to the cooler.
• Instant Ramen Noodle Production Line Unit Eleven: Cooler
  The cooler is to cool the neatly arranged noodles after frying to ensure the storage and quality of the product.
• Instant Ramen Noodle Production Line Unit Twelve: Noodle Block Dividing Conveyor
  It is used to sort the rows of noodle blocks into columns to prepare for the flat belt conveyor.
• Instant Ramen Noodle Production Line Unit Thirteen: Flat Belt Conveyor
  The noodle blocks are onveyed to the inspection conveyor by a conveyor belt.
• Instant Ramen Noodle Production Line Unit Fourteen: Product Quality Control Inspection Conveyor
  It is used to transport the noodle blocks from the flat belt conveyor to the packaging machine and to pick out the defective products.